The Robotic Recycling Revolution with Recorra - Commercial waste, sorted.

We’re excited to announce that we’re installing an AI-powered robotic sorting arm at our Materials Recovery Facility (MRF), manufactured by Recycleye. Our £300,000 investment will see Recorra become the first commercial waste management company in the UK to implement this cutting-edge technology.

The arm will be installed into our MRF next summer, helping to automate the sorting process. Not only will it help make the MRF safer, but increase sorting efficiency and accuracy.

This blog will outline how the sorting robot will work, it’s benefits and the timelines for installation.

What is an AI-Powered Robotic Sorting Arm?

Manufactured by Recycleye, a British company based in Stratford, the AI-Powered Robotic Sorting Arm uses AI learning to control a robotic arm to effectively identify and sort recycling.

Components of the Sorting Arm:

  • AI Vision Unit: Camera and AI processing that ‘views’ and identifies recycling on passing over our sorting belt. The AI unit can easily learn and recognise any specified target materials on our sorting belt which are ‘viewed’ by the vision unit. In our case we’re ‘teaching it’ to pick the target materials cardboard, plastics and coffee cups.
  • Robotic Arm: Controlled through the AI portion of the robot, the Arm makes up the bulk of the robot and extends across the belt to collect target waste. The AI vision unit views and recognises the ‘target materials’ on the belt. The arm is then instructed by the AI processor to pick out the targeted materials (cardboard, mixed plastics and coffee cups). It then drops the collected material in a dedicated bunker in each corner.
  • Vacuum Extractor Unit: Located on the end of the arm, a suction cup makes contact with and picks up the target material. The arm’s ‘hand’ is made up of a sophisticated suction cup that can easily pick up and remove waste from the belt, then just as easily drop it into the dedicated collection bin.
  • Sorting Capacity: Placed on the second picking conveyor at the back end of our MRF, the robot aims to sort a minimum of 35 items per minute but can pick up to 60 items per minute.
  • Detailed Analytics: Accompanying the arm itself, we will have access to an online dashboard that tracks waste composition trends along the line, providing greater visibility into the waste entering our MRF.

 

 

 

Recorra Sorting Arm

I am confident that this investment will enhance our operational productivity and solidify our position as leaders in safety and innovation within the recycling sector.

What are the benefits?

Safety Improvements

The waste and recycling industry is one of the most dangerous industries to work in due to the close interface between machinery and people, and repetitive, straining activities common in facilities like MRFs.

The introduction robotic pickers into the sorting process reduces the need for manual labour. This allows existing picking staff to be upskilled and utilised elsewhere within the business, moving them into less dangerous roles.

 Additionally, using a robotic arm minimises the exposure of workers to high-risk working environments, strenuous tasks and interfacing with waste, leading to a safer work environment and fewer injuries.

Increased Efficiency and Throughput

The AI-arm will improve the speed and accuracy of sorting through the recycling we receive at the MRF. This is due to the AI learning and robotics ability to work continuously without being damaged. The action of sorting and picking through recycling are fast and repetitive, and when carried out by people, regular breaks and pauses are needed. By using robotics, we not only save our staff from potentially straining work but breaks in the sorting are also not needed. This means even more recycling collected can be accurately and efficiently sorted while protecting our staff.

As this is a single robot, the MRF is a process which still has several manual elements such as loading, pre-sort and emptying bunkers, therefore the MRF will continue to operate during its existing hours. However, if the robot is a success we may choose to invest in more robots continuing to automate MRF processes. In future this provides the potential for the MRF to operate longer hours to handle larger quantities of recyclables, optimising operational productivity.

Enhanced Accuracy and Quality

The super-fast processing abilities of our AI-arm makes for incredibly accurate recognition and selection of our target materials, meaning more materials are correctly picked out and really recycled. The inbuilt advanced sensors and machine learning algorithms makes it highly accurate in identifying and categorising the different materials on the belt. This ability to learn, recognise and pick out recyclable is beyond any human capability. By using this technology, Recorra are reducing contamination and will be producing the highest quality material output possible for our partners, customers and circular products.

Versatility in Sorting Various Materials

The strength of AI comes from its versatility and ability to continue to learn with our needs. Through its ‘training period’ in our MRF, our recycling robot will be able to learn how to precisely pick plastics, cardboard and coffee cups. Each of these materials the arm can separate and collect into their own dedicated bins.

The process of adapting and learning to identify specific materials within material mixes occurs as it works. This adaptability also means the robot can be used to minimise the exposure of workers to potentially harmful types of waste.

Although the arm will be programmed to sort plastics, card and coffee cups, we could change this in future with ‘re-training’. However, this is not as simple as pressing a button and asking it to pick a different material, it will take weeks/months to re-train. This versatility allows the MRF to handle a broader range of materials, improving overall recovery rates and making the facility more adaptable to inevitable changes in waste composition from changing legislation.

How long do we have to wait?

Stage 1 December 2024 – February 2025 | Vision System Installation and AI Learning  
  • The vision system will be installed at our MRF in January 2025
  • The vision system will monitor materials on the conveyor belt, to learn and analyse material composition and target item distribution
  • This critical first stage sets the foundation for the AI-powered robotic sorting arm’s integration into our MRF, ensuring its effectiveness and alignment with our operational needs.
Stage 2 February – May 2025 | Fabrication and Preparation  
  • Construction of the AI sorting robot and permanent vision system
  • MRF modifications to accommodate new technology
Stage 3 Summer 2025 | Fabrication and Preparation  
  • Deployment of the sorting robot at Purfleet MRF
  • Comprehensive testing protocol

Recorra and Innovation

At Recorra we’re continuously looking ahead, our dedicated Product and Innovation Team working to keep us at the forefront of our industry. Whether it’s our collection methods, recycling services, circular products or safety at our MRF; we’re aiming to make recycling more efficient and create safer working environments.

See what commercial recycling services Recorra can offer your business here and keep up to date with our AI-sorting arm journey on our social media.